Working on the van

Still not too much happening over here. I’m keeping myself busy with different kinds of stuff. For example fixing & improving my van.

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Inserted the new & shiny lash adjusters

 

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camshaft back on

After Scandinavia I decided to switch my Propane supply from bottles bought in special stores to LPG. Due to some weird german laws the replacement gas bottles which you can refill at gas stations have to be fixed to the vehicle. Since my gas bottle is just behind the wheelarch this wasn’t too easy and demanded some creative welding.

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The bracket to hold the metal tie downs for the gas bottle

 

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The whole setup attached to the van

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The refillable bottle (green) including a hose for filling from the connector at the end. And a grey 5kg spare bottle, just in case…

 

New lash adjusters for the van…

The engine started to make a rather disturbing ticking noise when cold a couple of thousand km ago. After some enquiring a lash adjuster seemed to be the culprit and the issue was put on hold since I didn’t want to do the fix roadside and it didn’t need immediate attention. After removing the valve cover one adjuster could easily be pushed down (meaning it’s broken) while the rest were rock solid. Tdoay I finished removing the camshaft and the old adjusters. Five were changed at about 210000km and aftermarket versions produced by INA, the other five are originals (also produced by INA but with a merc part number) and hence running since 290000km. Now one of the old ones gave up. I HATE THE PREVIOUS OWNER FOR NOT CHANGING ALL LASH ADJUSTERS. They are about 13€ a pop and now I have to do all the work again…

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The engine without camshaft and lash adjusters and exhaust manifold which was removed because of a broken gasket.

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The missing Parts. The camshaft looks amazingly good, almost no wear and tear despite running for almost 300000km. That’s what I like about Mercs…

Now I have to wait for DHL to finally deliver the new parts and then I can put it back together…

 

Some thoughs on ecology of travelling by car / van

The best way to be nice to the environment is of course not to use motorized travel in any form, like riding a bicycle or going by foot. The more common approach for holidays is flying though. Or going by car.

If have been 83 days on the road burning approximately 1150 liters of Diesel costing almost 2000€. That sounds a lot.

How about flying to Australia instead? According to Lufthansa their average fuel consumption per Customer per 100km is 4 liters of kerosene (which actually is the main ingredient of diesel). They have to stop for fuel in Bangkok, so the distance is about 16000km one way leading to 1280 liters of kerosene. The price right now is 2150€ (which is probably off season).

So flying Lufthansa is a little more expensive and you don’t have to care about wear and tear on the jet and such. But you also don’t get a place to stay for the whole time… Surely there are less expensive airlines than Lufthansa but I guess their fuel economy isn’t better (less free seats on the plane but older planes as well). And there are plenty of countries where diesel is cheaper than in Scandinavia…

Lufthansa says about 25% of their costs is fuel, for cheap airlines it’s about 40%. Jet fuel is at about 160USD / Barrel (118EUR / 159L) so 0,74EUR / liter leading to 950€ for the flight which is 45% of the total price for us. That seems alright since I used the average consumption on a long distance flight. Planes burn most fuel during take-off, for short distances their average consumption is more like eight liters / 100km or much more. And operating airports also uses up some energy as well..

So there’s still the difference that the plane covers three times to distance to Sydney than I did. But the plane puts it’s fumes in the sky where they basically stay since there are no plants to convert CO2 back to Oxygen and Biomass.

Archive pic. Note the total lack of trees at an altitude of 10km...

Archive pic. Note the total lack of trees at an altitude of 10km…

But in Scandinavia there are quite some plants… Most sources say that the the impact on the climate of plane exhausts is three times higher than for cars exhausts.

Typical road in Lapland. Vegetation on both sides, occasionally even reindeer on the road..

Typical road in Lapland. Vegetation on both sides, occasionally even reindeer on the road..

So here we are: My old van has the same climate economy as an airplane while I’m traveling alone (!). If let’s say we were traveling with four people it would be almost four times better since a couple of persons more do not change the fuel economy of the van too much…

http://www.robinwood.de/german/verkehr/fg/Die%20Legende%20vom%203-Liter-Flieger.pdf

With the given Mallorca example (one ton of CO2 equivalent per trip, 2600km), my trip equals three trips to Mallorca and I did even more distance than the plane…

Are there any decent previous owners around?

Location: North of Narvik / Norway
Odo: 287950

Something was feeling wrong with the handling of the car. Only slightly, maybe it’s just the bad roads or my mind playing tricks on me since I always worry something could break. Over the last couple of days I had a look at usual suspects like the engine mounts, drivetrain mounts, shocks, … and eventually started shacking the tires. A quite familiar knocking noise on the front drivers side: a wheel bearing… Luckily almost all mercs from the 70s-90s have the same, adjustable mechanism so you only have jack up the wheel and to remove the grease cap to adjust some nut.

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Something is wrong on this picture...

There actually is a reason why the caps protecting wheel bearings are called “grease caps”. They are supposed to be filled with grease.
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This isn’t. The other one wasn’t neither. By coincidence (or clever packing?) I got a tube of SKS bearing grease on board, so I packed both caps with sufficient grease. After a facepalm and some cursing. I guess the bearings will hold until I’m back at the workshop in Hannover, so there’s just another item for the “take care of soonish” list.

Sometimes I hate myself for being stupid… And like me for being able to cope with it quite well…

A couple of days ago when I left the van one window was still open. I just “closed” it from outside so that it looks closed but the latches are not engaged. At the the moment I thought that’s quite stupid because I surely will forget to close it probably. Well, today I lost the window on the highway.

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I tracked back but couldn’t find it anywhere. So I paid the next Bauhaus a visit to gather stuff for a semi permanent fix.

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An XPS foam panel, an extruded aluminum U-shaped profile and some screws, nuts and large washer, 12€. Why not acrylic? Because it’s fucking expensive, tricky to shape with the tools I have at hand and last but not least isn’t insulating at all. Since the nights are quite chilly already and the window is just over my bed I really don’t want water to condensate over there and drip down during the night.

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I surely did stuff of more beauty in my life but I guess it will suffice until I gather a new window. And if you’re concerned about that not being waterproof: XPS actually is and the panel is pressed against the original seal of the window. I guess it will be alright, but the next rain will show for sure….

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Loosing time and money because of stupidity is always a bad thing. But somehow I’m getting used to it.